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Stryker Orthopedics — Corporate Headquarters and Manufacturing Facility, Mahwah, NJ
Phase I included the transformation of a distribution warehouse into a two story world-class facility for the manufacture of orthopedic hips and knees along with customer distribution, information technologies and advanced technological laboratories. Phase II included the Administration Headquarters complete with full service cafeteria, conference centers, and support offices.
FACTS
Size: 500,000 square feet
Schedule: 21 months
Contract Type:Construction Manager-at-Risk
Owner: Stryker Orthopedics
Architect: Seyffer & Koch Architectural Group
PROJECT DETAILS
Stryker acquired the 48-acre site with the goal of centralizing research laboratories, manufacturing, warehouse, distribution, business and administration offices which had been housed in several buildings at different locations.
The main challenges included the reinforcement of the existing structure, additional mezzanines, installation of an all new facade consisting of a pre-fabricated masonry panel system, a high-voltage electrical service grid & new power plant and the incorporation of redundancy within the MEP infrastructure to accommodate capacity and future expansion.
Project completed in less than one year and a staggered occupancy was achieved with manufacturing coming on line in only six months.